Vapor-Assisted Sandblasting & Urethane Coating for Industrial Equipment

in Wisconsin

Services Performed

Corrosion Control, Industrial Interior Painting, Machinery Cleaning, Machinery Painting, Wet and Vapor Blasting

Location

Wisconsin

Corroded industrial steel tank and piping with heavy rust buildup prior to vapor-assisted sandblasting and urethane coating application

Client and Facility Overview

This industrial client operates a large manufacturing facility in Wisconsin, dealing with heavy machinery, equipment and large-scale industrial operations. The environment presents challenges such as heat, vibration, and exposure to corrosive materials, leading to occasional severe corrosion issues.

Decision Driver and Timing

The primary driver for this maintenance project was severe corrosion affecting large pieces of equipment. Timely intervention was required to prevent further damage, downtime and costly equipment replacement. The plant manager requested vapor-assisted sandblasting to remove the corrosion and a two-coat, high-temperature urethane system to repaint the affected areas.

Scope of Work

Safety and Containment: Tented the machinery area to contain debris and set up a ventilation system within the tent.
Vapor-Assisted Sandblasting: Used a tow-behind vapor-assisted sandblasting unit, utilizing 90% water and 10% sand, to clean the corroded surfaces effectively.
Coating Application: Applied a two-coat, high-temperature urethane system ensuring consistent coating thickness using a digital mil gauge.

Notable Details

Painters USA's mobile service capability enabled quick deployment to the client’s site, complete with the necessary heavy equipment, ensuring minimal downtime.

Detailed surface preparation and expert product application were essential. Throughout the project, the team carefully spot-checked the coating thickness to ensure compliance with the customer's specifications.

Client Satisfaction

The facility's management was pleased with the results of the project. The repainted equipment showed a dramatic improvement in appearance and increased protection against corrosion. This project highlighted the importance of professional maintenance in extending the life of industrial machinery.