Tyson Foods Facility Maintenance

in Dyer, TN

Services Performed

Corrosion Control, Industrial Exterior Painting, Industrial Interior Painting, Metal Building Painting, Silo and Tank Painting

Location

Dyer, Tennessee

Client Background

Tyson Foods, a leading multi-national, protein-focused food company, commands a significant presence in the food industry, producing approximately 20% of the beef, pork, and chicken in the United States. Beyond its contribution to the meat industry, Tyson Foods boasts a diverse portfolio under renowned brands, catering to a wide range of foodservice customers, including schools, military bases, hospitals, and international clients.

Facility Description

In the bustling town of Dyer, Tennessee, Tyson Foods operates a critical facility amidst a network of roads frequented by heavy truck traffic. This strategic location is pivotal for the company's logistics and supply chain, necessitating uninterrupted operations. The facility, known for its rigorous adherence to safety and quality standards, recently undertook a significant maintenance project to address the deterioration of its bin tops and dryer roofs, critical to the preservation of its product quality.

Requested Maintenance

The project was initiated due to the rusting and subsequent leakage on the bin tops, posing a risk to the product integrity stored within. Given the facility's operational importance and its location in a densely populated area, the maintenance work required meticulous planning and execution to minimize disruption and ensure safety.

Decision Driver and Timing

The primary driver for this maintenance project was the urgent need to prevent product spoilage resulting from the compromised integrity of the bin tops. Ensuring the longevity and reliability of the storage facilities was paramount to maintaining Tyson Foods' operational efficiency and product quality standards.

Scope of Work

The comprehensive scope of work included the preparation and repainting of seven bin tops, four dryer roofs, and two platforms. This required the use of large lifts and the implementation of stringent safety measures, including the deployment of spotters and the careful management of overspray, to protect the surrounding area and the facility's ongoing operations. The project demanded a high level of coordination and technical proficiency to execute the tasks within the constraints of an active facility.

Notable Details

The maintenance project was conducted in a live environment, necessitating the use of safety protocols and the careful coordination of work to avoid disrupting the facility's operations. The use of large booms and the attention to overspray were critical in managing the project's impact on the surrounding area, demonstrating the team's commitment to safety and operational integrity.

The project's success was underpinned by strategic planning and execution, enabling the maintenance work to be carried out efficiently and effectively, despite the challenges posed by the facility's location and the need to maintain uninterrupted operations.

Following the successful completion of the project in Tennessee, similar maintenance challenges were addressed at other Tyson Foods facilities, including the resolution of peeling paint problems in production areas of the Indiana plant. This underscores the trust and confidence Tyson Foods places in our services, recognizing our ability to deliver high-quality solutions across multiple locations.

Client Satisfaction

The successful completion of the maintenance project at Tyson Foods' Dyer, Tennessee, facility not only addressed the immediate concerns of product integrity and facility maintenance but also reinforced the strong partnership between Tyson Foods and our company. Our ability to navigate the complexities of working in an operational facility, ensure safety, and deliver quality results has cemented our reputation as a reliable and trusted service provider in the industrial maintenance sector.