Silo Rust Control and Painting for a Heat Tool Manufacturer

in Wisconsin

Services Performed

Commercial Exterior Painting, Corrosion Control, Industrial Exterior Painting, Power Washing, Silo and Tank Painting, Structural Steel Painting

Location

Wisconsin

Before-and-after comparison of industrial storage tanks showing corrosion removal and protective coating application, labeled “Transformed and protected!”

Client and Facility Overview

Our client, a manufacturer of heat tools for the food and beverage industry, has a strong presence in central Wisconsin. They supply a wide range of heat tools critical to food processing and manufacturing. The customer operates a large facility with six raw material storage silos. These silos play a pivotal role in their production line, storing various raw materials essential to the manufacture of their heat tools.

Decision Driver and Timing

The focus of this project was rust control for the six storage silos. Initially contacted in 2015, the project was delayed due to other pressing needs. Regular check-ins kept us on top of things, and in May 2022, the client gave the go-ahead to proceed. Recognizing the importance of addressing these issues, the client wanted to protect the silos with a reliable coating system that would provide long-term durability, backed by a 5-year warranty.

Scope of Work

Initial Assessment: We performed a thorough evaluation via photographs and rough dimensions to deliver a preliminary estimate, showcasing our commitment to transparency and efficiency.
Surface Preparation: The silos were power washed using a 6,000 PSI wash to remove loose coatings, dirt, grease, and other contaminants.
Rust Removal: A power tool was used to manually eliminate pack rust, ensuring a clean surface for subsequent coatings.
Primer Application: The silos were primed with a high-solids, two-part, 475 epoxy primer to ensure excellent adhesion and protection.
Topcoat Application: We applied a high-performance urethane 68R topcoat in gloss white, chosen for its durability and aesthetic appeal. All applications utilized dryfall products to minimize overspray risks, as they dry 10-20 feet from the applicator.

Notable Details

The client opted for a 5-year warranty coating system. We offered various warranty options, up to 10 years, providing flexibility to align with the client’s long-term maintenance strategies and budget.

Our design focused on both safety and efficiency. By using dryfall products, we minimized potential overspray and ensured a clean and safe work environment with minimal disruption to operations.

Our commitment to maintaining regular communication over the years demonstrated our dedication and reliability. This client-centric approach not only secured the project but also reinforced our reputation for dependable service.

Client Satisfaction

The transformation of the silos was remarkable in both functionality and appearance. The implementation of a comprehensive rust control system with a 5 year warranty gave the client the peace of mind that their investment was protected and their silos were protected from future wear and tear.