Industrial Line Striping for Kuhn North America

in Broadhead, WI

Location

Broadhead, WI

Client and Facility Overview

Kuhn North America, Inc., a leading manufacturer of agricultural machinery, operates a substantial manufacturing facility in Broadhead, Wisconsin. The facility produces a diverse range of agricultural equipment, including plows, tillage tools, fertilizer spreaders, mowers, and related products, serving the agricultural sector's equipment needs.

Requested Maintenance

The client required professional line striping services throughout their manufacturing facility. The project involved removing existing line striping and installing new yellow safety lines totaling 5,700 linear feet. The work needed to be completed in three sections during the second shift and after-hours to minimize disruption to manufacturing operations.

Decision Driver and Timing

The project timing and execution strategy were driven by the need to maintain operational efficiency while updating critical safety markings. By dividing the work into three sections and scheduling during second shift and after-hours, the facility could continue its manufacturing operations with minimal disruption. This phased approach ensured that safety standards were maintained throughout the transition from old to new line striping.

Scope of Work

Surface Preparation: Diamond grinding and shot blasting to completely remove existing line striping, followed by thorough solvent cleaning to ensure proper adhesion
Surface Repairs: Identification and repair of small holes using fast pack and aggregate to create a uniform surface for new striping
Line Application: Installation of 5,700 linear feet of new line striping using Sherwin Williams Macropoxy 646 in yellow

Project Management:

Division of work into three distinct sections for systematic completion
Coordination with facility management for power supply access
Implementation of controlled access zones (CAZ) to maintain safety

Safety Protocol:

Establishment of clearly marked work areas with safety cones and caution tape
Use of appropriate PPE including protective gloves, spray suits, facial respirators, hard hats, steel toe boots, and safety glasses
Implementation of controlled access zones to protect non-essential personnel

Notable Details

Strategic completion in three distinct sections allowed for systematic progress while maintaining facility operations

Implementation of a comprehensive Controlled Access Zone (CAZ) system to ensure worker safety and prevent unauthorized entry into work areas

Second shift and after-hours scheduling minimized impact on daily manufacturing operations

Clear communication of area clearance needs through detailed project readiness agreements to prevent delays and ensure efficient workflow

Thorough surface preparation process including diamond grinding, shot blasting, and solvent cleaning to ensure maximum durability of new line striping

Established clear protocols for addressing unforeseen conditions, including a formal notification and approval process

Client Satisfaction

The project met Kuhn North America's requirements for updating their facility safety markings while maintaining operational continuity. The strategic phasing and after-hours execution demonstrated Painters USA's commitment to minimizing disruption to the client's manufacturing processes. The comprehensive surface preparation and application of high-quality Sherwin Williams Macropoxy 646 ensures long-lasting results that support the facility's safety and operational needs.