Frito-Lay Silo Tank Maintenance

in Rosenberg, TX

Services Performed

Corrosion Control, Industrial Exterior Painting, Power Washing, Silo and Tank Painting

Location

Rosenberg, Texas

Client Background

Frito-Lay, a cornerstone in the snack food industry since 1932, has grown from humble beginnings in C.E. Doolin's mother's kitchen to a global powerhouse under the PepsiCo umbrella. With 29 snack brands and 55,000 dedicated employees, their commitment to creating smiles with every sip and bite is unwavering. Their operations span the globe, but it's their commitment to quality, the community, and the planet that truly sets them apart.

Facility Description

Located in the heart of Rosenberg, Texas, the Frito-Lay facility is a testament to the brand's dedication to excellence and innovation. As a crucial part of their supply chain, the facility includes significant infrastructure, such as the corn silo tanks essential for storing the raw materials that fuel the production of their beloved snacks.

Requested Maintenance

The project centered on addressing the early signs of rust on their exterior corn silo tanks. Recognizing the importance of maintaining the integrity of these tanks to prevent future complications, Frito-Lay sought a comprehensive cleaning and repainting solution. The scope covered 2,500 sq. ft. per tank, focusing on Tank 1 and four other silos in total, ensuring a robust defense against the elements and extending the lifespan of these critical assets.

Decision Driver and Timing

The primary motivation for this project was the visible onset of rust on the silo tanks. Left unchecked, this could lead to significant structural and operational issues, potentially impacting the facility's productivity and, ultimately, the supply chain. Prompt action was taken to mitigate these risks and safeguard the quality of Frito-Lay's products.

Scope of Work

The project involved a meticulous process of cleaning, preparing, and repainting the exterior of the silo tanks. This included:

Thorough cleaning to remove all traces of rust and old paint, providing a clean surface for adhesion
Application of a high-quality, durable industrial paint designed to withstand the harsh Texas climate, preventing future rust and corrosion
Careful attention to detail, ensuring a uniform and professional finish that reflects Frito-Lay's high standards

Notable Details

Safety protocols were rigorously followed, ensuring the well-being of all involved and minimal disruption to the facility's operations. The project was planned and executed in a manner that allowed Frito-Lay's operations to continue unaffected, demonstrating a seamless integration of maintenance activities into the site's daily routines.

The project was marked by its efficient execution, with the team completing the work on schedule and to the highest standards. This efficiency minimized downtime and ensured the silo tanks were quickly returned to service, maintaining the facility's operational capacity.

The collaboration between Frito-Lay and Painters USA was characterized by clear communication and mutual respect. This partnership facilitated a smooth project flow, from initial assessment to final inspection, ensuring outcomes that met and exceeded Frito-Lay's expectations.

Client Satisfaction

Frito-Lay's satisfaction with the completed project underscores the importance of proactive facility maintenance and the value of partnering with experienced professionals. This project not only addressed the immediate concern of rust but also reinforced the integrity of the silo tanks, ensuring their continued contribution to Frito-Lay's operations. The successful completion of this project stands as a testament to the commitment to excellence shared by both Frito-Lay and Painters USA, paving the way for future collaborative efforts.