Epoxy Floor Resurfacing for Manufacturer

Services Performed

Commercial Flooring, Concrete Floor Repair and Resurfacing, Epoxy Flooring, Industrial Flooring, Industrial Manufacturing Cleaning, Joint Sealing and Caulking

Industrial room with a glossy red epoxy floor and a raised rectangular platform, beige walls with exposed pipes and electrical panels, and overhead hanging hoses and lights.

Client and Facility Overview

Our client is a leading manufacturer in the commercial sector. Recognized for their high-quality products, the company operates a state-of-the-art facility in the United States, where they prioritize operational efficiency and customer satisfaction.

Decision Driver and Timing

The need to resurface the floor was driven by the need for a durable, chemical resistant floor. Immediate action was required to avoid future flooring issues that could disrupt production. To address these concerns, the company scheduled a plant shutdown between Thanksgiving and Christmas, a period chosen to minimize operational disruptions while taking advantage of the downtime to clean and refurbish equipment.

Scope of Work

Equipment Removal: Comprehensive removal of existing equipment to ensure consistent coating thickness.
Floor Inspection: Detailed inspection and assessment of the floor, including consideration of expansion joints.
Surface Cleaning: Thorough surface cleaning and preparation, focusing on dust mitigation and proper waste removal.
Epoxy Coating Application: Application of a robust epoxy coating designed to withstand the specific chemicals used in the facility.
Daily Progress Meetings: Daily progress meetings between our project manager and the client's project manager to ensure smooth operations.

Notable Details

The customer used downtime strategically, recognizing the financial impact of a plant shutdown. By pre-positioning product inventory, they maintained delivery commitments and mitigated the potential strain on customer relationships.

Painters USA completed the floor resurfacing within the allotted five days, allowing equipment to be reinstalled and normal operations to resume before the new year. Daily meetings ensured clear communication and adherence to the project schedule.

Client Satisfaction

The client was extremely satisfied with the outcome. Our efficient project management, combined with a durable and tailored flooring solution, met their needs and minimized production downtime. Painters USA's professional and knowledgeable approach reinforced the client's trust in our services, ensuring their facility remained in optimal condition.