Precision Hangar Construction for F-35 Aircraft

in Fort Worth, TX

Services Performed

Airport Hangar Painting, Ceiling Painting, Concrete Floor Repair and Resurfacing, Epoxy Flooring, Floor Markings and Line Striping, Industrial Flooring

Location

Fort Worth, Texas

Client Background

This client is a powerhouse in the engineering and construction sector since 1898, brings a rich history of designing and building essential infrastructure that powers communities. With over 14,500 employees across 75+ offices, this 100% employee-owned company encompasses a vast network of professionals committed to excellence in construction and design.

Facility Description

This project centered around two newly constructed hangars in Fort Worth, Texas, designed for the inspection of F-35 aircraft following test flights. The facilities, totaling 300,000 sq. ft., include hangars with painted ceilings and acoustical panels, an office finish with epoxy floors, and a viewing office for foreign dignitaries. This project highlights the client’s commitment to supporting critical defense infrastructure.

Requested Maintenance

The project required comprehensive interior and exterior work to meet the specific needs of the client. Key tasks included leveling uneven concrete floors on the second level by grinding and applying epoxy, redoing all taxi line striping due to unsatisfactory work by a previous contractor, and hand grinding precast concrete panel walls to prepare for a concrete stain. The project also encompassed post-construction cleanup to ensure the facility was in pristine condition.

Decision Driver and Timing

The primary drivers for this project were the necessity for high-quality, durable surfaces in critical areas of the hangars and the need for precision in aesthetic finishes to reflect the importance of the facility's function. Timing was crucial to ensure that the hangars were operational for inspecting F-35 aircraft as scheduled, requiring efficient project management and execution.

Scope of Work

Leveling and epoxy application on uneven concrete floors
Redoing taxi line striping to exact specifications
Hand grinding of precast concrete panel walls for concrete stain application
Painting of ceilings and acoustical panels in hangars
Comprehensive post-construction cleanup

Notable Details

The project demanded high precision in every task, from floor leveling and line stripping to the application of coatings and stains, to ensure functionality and aesthetics met the high standards required for a facility of this importance.

Hand grinding of concrete walls and careful application of stains and paints required skilled craftsmanship, highlighting the team's ability to perform specialized tasks that contribute significantly to the project's success.

Despite the project's scale and complexity, work was completed efficiently to meet the critical timelines associated with the hangar's operational requirements, demonstrating exceptional project management and coordination.

Client Satisfaction

The client’s satisfaction with the completed project underscores the quality of work and the ability to meet and exceed client expectations. The successful completion of the hangar project further strengthens the relationship between the client and Painters USA, paving the way for future collaborations on projects that are vital to our communities and national defense.