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Lead Paint Removal: Retrofitting Pipe Racks

in Houston, TX

Services Performed

Conduit and Pipe Painting, Corrosion Control

Location

Houston, Texas

  • Two vertical steel support columns on a rough concrete footing inside an industrial area, surrounded by excavated dirt trenches; overhead pipe rack framing crosses above, with a light-colored building wall in the background and faint spray-paint markings on the columns.
  • Three pale steel columns supporting an overhead pipe rack, with the bases embedded in a rough concrete pedestal inside an excavated trench; loose soil and debris surround the footing, and a large light-gray building wall sits behind the columns.
  • Industrial pipe rack columns beside a beige metal-sided building, with orange safety fencing around an open excavation; a narrow trench and exposed white pipe run along the ground near the column bases, and utility equipment and ductwork appear to the right.
  • Two tall beige steel support columns beneath a pipe rack at an industrial site, with orange mesh fencing around disturbed ground and temporary piping; in the distance are low industrial buildings and a large vertical tank structure, with trees framing the scene under a partly cloudy blue sky.
  • Upward angled view beneath a long pipe rack showing multiple parallel metal pipes and cable trays supported by rust-stained steel trusses; below are fenced industrial equipment and a covered object, with trees and a cloudy sky in the background.
  • Wide view down an industrial roadway with a metal pipe bridge crossing overhead; portable toilets and construction fencing line the left side, red plastic barriers and marked parking spaces line the right, and a white work van is parked ahead under a clear blue sky.
  • Low-angle view along an elevated pipe rack with multiple lines and cable trays, showing rust-streaked steel members; below, an excavated construction area is bordered by orange safety fencing and cones near an industrial building, with trees and a bright blue sky overhead.
  • Side view of an elevated industrial pipe rack supported by a rust-stained steel column, with multiple parallel pipes overhead; a stop sign and pedestrian warning sign stand near construction fencing and covered equipment in the foreground, with industrial buildings and trees under a clear blue sky.
  • Close-up of an industrial pipe rack structure with intersecting steel beams and numerous pipes running overhead; vertical support columns show rust and patchy paint, and tall cylindrical tanks and process equipment are visible in the background under a clear blue sky.
  • Low-angle view beneath a long elevated pipe rack with multiple large pipes and cable trays, showing rust-streaked steel framing; below are fenced construction areas and an orange boom lift parked on the road at right, with trees and industrial buildings under a clear blue sky.
  • Two workers in protective clothing stand on an orange boom lift platform next to a rust-streaked elevated pipe rack; below, an excavated work area with wooden mats and safety rope sits beside a large industrial building under a clear blue sky.

Client Background

This client, a global leader in construction and development, has a rich history from starting in a small fishing village in Sweden to becoming one of the most prominent construction companies in the U.S. They boast a strong focus on sustainable solutions and safety innovations, serving a wide range of sectors. The company, with a significant presence across the country and a strong financial backing, specializes in construction, civil infrastructure, and commercial development projects.

Facility Description

The project in question was conducted in Houston, Texas, as part of a Texas transformation package. It involved a critical retrofitting task on existing pipe racks at a high-traffic construction site. Our client, known for its commitment to environmental sustainability and safety, required a specialized approach for this project.

Requested Maintenance

The main challenge was the removal of lead-based paint from the pipe racks, a necessity for retrofitting. The project was complicated by the company's stipulation against blasting, necessitating the use of a chemical stripper. This phase of work had to be meticulously planned and executed to prepare for the subsequent coating phases.

Decision Driver and Timing

The urgent need for retrofitting existing pipe racks, which could not be welded onto due to the presence of lead-based paint, drove this project. The immediate removal of all lead paint was crucial for the continuation of the facility's construction activities.

Scope of Work

  • Application of a neutralizing chemical stripper to remove lead-based paint from pipe racks.
  • Careful execution in a high-traffic area to minimize disruption and maintain safety standards.
  • Preparation of surfaces for the next phases, including thorough cleaning and priming for coating.

Notable Details

Due to the prohibition of blasting, an environmentally friendly chemical stripper was used. This method aligns with the company's commitment to sustainability and safety, ensuring no harmful blasting debris affected the busy construction site.

The complexity of working in a high-traffic area required strategic planning and execution to ensure minimal disruption to ongoing operations.

This project was a part of a larger transformation package, necessitating precise coordination with other ongoing construction activities. The work was structured into phases to align with broader project timelines.

Client Satisfaction

Our client, a company with a reputation for excellence in project execution, was pleased with the specialized approach taken to address the unique challenges of this project. The successful removal of lead paint without blasting and the minimal impact on their ongoing operations exemplified the effective collaboration and adaptability in meeting client needs.

Conclusion

This project underscores the ability to adapt to client-specific requirements and environmental considerations, showcasing expertise in handling complex, high-stakes construction challenges. The successful completion set the stage for the next phases of a Texas transformation package, reinforcing a strong partnership.

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