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Industrial Exterior Repaint Project

in Mendota, Illinois

Services Performed

Joint Sealing and Caulking, Power Washing

Location

Mendota, Illinois

  • Close view of the curved base of a large riveted metal tank beside muddy ground with puddles; water stains and debris collect along the concrete foundation edge.
  • Angled view along the base of a large metal tank near gravel and weeds; standing water and algae-like discoloration appear around the foundation.
  • Downward view of a tank’s lower wall and concrete curb beside gravel; a person’s boots and jeans are visible at the edge of the frame for scale.
  • Close-up of tank wall rivets and mounting brackets above a concrete base; rust streaks and worn sealant are visible along the joint.
  • Detailed close-up of two metal brackets bolted to a tank wall above a concrete foundation; chipped coating and rust staining appear at the seam.
  • Tank base with a yellow metal panel leaning against the wall; loose debris, broken pieces, and a white rod lie on gravel near the concrete curb.
  • Wide view of the tank’s lower wall with multiple brackets along the base; a long straightedge lies on the gravel, and an orange lift platform sits to the right.
  • Exterior opening at the base of a large structure with dark interior beyond; buckets, scattered tools, wood scraps, and a red ladder sit on gravel near the threshold.
  • Wide exterior shot of multiple large round metal storage bins with conveyors overhead; a Genie lift and other equipment are parked on a gravel lot under an overcast sky.
  • Lower section of a large riveted tank with darker staining near the base; exposed red-brown striping and multiple brackets line the curved foundation edge beside wet soil and small plants.
  • Lower wall of a large riveted metal tank above bright green grass; dark staining and chipped white coating run along the concrete base near several mounting brackets.
  • Tank base beside a gravel area with weeds and scattered debris; several rust-stained brackets are bolted to the tank wall above a worn sealant line on the concrete curb.
  • Tank wall with rows of rivets and multiple base brackets next to a patchy grassy area; an electrical box and conduit are mounted on the wall near nearby equipment.
  • Close-up of a cracked and chipped concrete foundation edge at the base of a metal tank; loose stones and grime sit around a metal bracket and bolt.
  • Curved tank base along gravel, showing several dark, rust-streaked brackets and deteriorated sealant at the joint between the tank wall and concrete foundation; a large tire fills the right side of the frame.
  • Tank base above grass with several brackets spaced along the concrete curb; the lower wall shows gray staining and scattered debris along the foundation edge.
  • Angled view looking down at the tank base and gravel; a person’s boots and jeans appear at the left edge near a white-coated foundation seam and mounted brackets.
  • Downward view of the tank’s lower wall beside a curb and roadway; a yellow painted barrier runs parallel to the tank, with debris and a conduit line in the narrow space between.

Client Background

This client, a leading global nutrition company, is at the forefront of transforming natural resources into products that support life's essentials. The company, deeply entrenched in the feed and grain industry, provides a wide range of products and services, fostering both sustainability and innovation across the global food supply chain.

Facility Description

The facility in Mendota, Illinois, is integral to its operations, playing a pivotal role in the processing and storage of grain products. Ensuring the structural integrity and functionality of this facility is paramount to sustaining operations and service quality.

Requested Maintenance

The primary project focus was on bin grouting for bins 24 through 29, specifically addressing the need for reinforcing the bin bases to ensure integrity and operational efficiency.

Decision Driver and Timing

The driving factors for this project were the essential maintenance requirements and the need to adhere to industry standards for storage and processing facilities. The client’s proactive approach in maintaining its facilities underscores its dedication to quality and safety.

Scope of Work

  • Preparation of the work area around bins 24 to 29 with mesh to catch paint chips and facilitate cleanup
  • Removal of old, loose, and failing grout from the designated bins, followed by proper disposal coordinated by the client
  • Thorough cleaning of surfaces with a power washer, using a water source provided by the client
  • Drying and disposal of paint chips, adhering to environmental safety standards
  • Grouting of the bottom rings of the specified bins to reinforce structural integrity
  • Application of urethane sealant at the base of bins to prevent moisture ingress and protect the structure
  • Comprehensive cleanup of the work area to ensure no operational disruptions

Notable Details

The project was meticulously planned and executed, ensuring minimal disruption to the facility’s operations. The use of a mesh to catch paint chips and the strategic removal of old grout were pivotal in maintaining a clean and safe work environment.

The client’s provision of a water source for the power washer and coordination of waste disposal showcases the collaborative effort with Painters USA. This synergy ensured that the project was executed efficiently and responsibly.

The conscientious disposal of waste and adherence to safety and environmental standards highlight Painters USA's commitment to sustainability and responsible service delivery.

Client Satisfaction

This client’s confidence in Painters USA's capability to manage and deliver on such a crucial project reflects our longstanding relationship built on trust, quality, and professionalism. The successful completion of the bin grouting project further solidifies this partnership, with Painters USA once again meeting all expectations for safety, efficiency, and project management excellence.

Have a Similar Project You Need Done?

If you have a challenging project requiring expert painting, flooring, or cleaning solutions, Request an Estimate from Painters USA today!

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