Epoxy & Urethane Flooring Project

in Carrollton, TX

Services Performed

Commercial Flooring, Concrete Floor Repair and Resurfacing, Epoxy Flooring, Industrial Flooring, OSHA Color Coding, Thermal Shock Resistant Flooring (Urethane Cement)

Location

Carrollton, Texas

Client Background

This client, a renowned contract development and manufacturing organization in Carrollton, Texas, specializes in skin care products. Established in 1988, they've grown into a top US CDMO with a global client base, over 350 employees, and a 134,200 sq. ft. facility. Committed to innovation, teamwork, and accountability, our client stands out for its people-driven approach to meeting client expectations and delivering brand success.

Facility Description

The Carrollton facility, strategically located near DFW airport, spans 134,200 sq. ft. This site is equipped with advanced machinery, emphasizing a lean and precise manufacturing process. It's a hub for both domestic and international distribution, embodying the company's commitment to quality and innovation.

Requested Maintenance

The project entailed the application of epoxy and urethane cement flooring across different sections of the facility. The primary concern was the failing floor, necessitating an urgent replacement. Additionally, the client wanted to redesignate areas with different colors to enhance safety protocols.

Decision Driver and Timing

The urgent need for floor replacement and the desire to upgrade safety measures were the main drivers for this project. Timing was crucial, as the work had to be completed during a facility shutdown to minimize operational disruptions.

Scope of Work

Application of urethane cement across 6,500 sq. ft. and epoxy across 4,500 sq. ft.
Work conducted during a scheduled facility shutdown to prevent operational interference.
Color differentiation in certain areas to delineate safety zones.
Utilization of high-grade materials ensuring longevity and adherence to safety standards.

Notable Details

The project was meticulously planned to coincide with the facility's shutdown period, ensuring that the installation did not hinder manufacturing processes.

Emphasizing the client's core values, the project prioritized safety through the strategic use of color in flooring and adhered to the highest quality standards in material selection and application.

The approach was customized to meet the specific needs of a skin care product manufacturing facility, considering factors like hygiene, safety, and operational efficiency.

The success of this project was underpinned by a collaborative effort, aligning our technical expertise with the facility's operational requirements and safety standards.

Client Satisfaction

Our client expressed high satisfaction with the project's execution; particularly appreciating the minimal disruption to their operations and the enhanced safety and aesthetic appeal of their new flooring. This project not only addressed immediate functional needs but also contributed to the client's ongoing commitment to innovation and quality in their manufacturing processes.